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Efficient Direct Driven Air Compressor

Efficient Direct Driven Air Compressor

Direct drive air compressors do not have a belt or pulley system, as they are powered by a crankshaft connected directly to the motor. The crankshaft's direct connection to the compressor causes the pump to rotate at the same speed as the motor.
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Product Introduction

 
Why Choose Us
 
01/

Advanced Equipment
Equipment based on the latest technological developments has higher efficiency, better performance and stronger reliability.

02/

Professional Team
The members of the team are highly skilled and proficient in their respective roles and possess the necessary education, training, and experience to excel in their jobs.

03/

Customized services
Our team of experts will work closely with you to understand your needs and will provide solutions that are tailored to meet your expectations.

04/

Professional team
The company team has sales center, foreign trade department, domestic sales department, R&D center, production department and after-sales department.

 

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Direct Driven Vertical Tank Air Compressor

The vertical type direct driven air compressor is aimed at tackling projects in the professional sector. This air compressor features a 50,80 or120litre tank for supplying high-pressure clean air in the industry set up. The practical front handle allow for transportation.

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Efficient Vertical Tank Air Compressor

This is Belt driven air compressor is perfect for small shops with a couple painters or up to 5 mechanics. This is a typical model of air compressor you will find in your neighborhood facilities across the country, from car washes to smaller industrial shops.

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Portable Direct Driven Air Compressor

Direct drive air compressor is an air compressor that uses the motor as a rotating shaft. This means there's no belt or pulley system, which makes them smaller and lighter than their belt-driven counterparts.

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2.2Kw Portable Dierct Driven Air Compressor

MZB-40 MZB-50 is 2.2Kw 3HP direct driven air compressor the crankcase is aluminum and widely used in various industrial fields, including mechanical, metallurgy, Electronic power, medicine, packaging, chemicals, food, textile, transportation and so on.

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Air Compressor With Lubricating Oil

MZB -2047 is a Direct drive type air compressor that uses the motor as a rotating shaft. This means there's no belt or pulley system, which makes them smaller and lighter than their belt-driven counterparts.

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1.5Kw Direct Driven Air Compressor

This is MZB -QFL-30 which is direct driven air compressor equip with a 1.5kw/2hp motor the motor is more efficiency than FL-30. Aluminium cylinder head with cast iron cylinder gives added resistance to wear.

40 Liter Tank Belt Driven Air Compressor

40 Liter Tank Belt Driven Air Compressor

V-0.12/8 is a basic model for belt driven type air compressor this model power is 1.1Kw and 1.5hp this design with 2 cylinders product features: Adopting split type structure design, the motor drives the host wheel to rotate through the belt.

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Single Phase Belt Driven Air Compressor

Among our most popular compressors, the Z-0.036/8 is of excellent value, with performance to match, delivering over 76 L/Min of free air, from a single -- cylinder alloy pump.

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2hp Energy Saving Noiseless Combined Air Compressor

V-0.17/8 This two cylinder belt driven air compressor with 2 horsepower (1.5 kW), providing a max pressure of to 115 PSI, max speed up to 1050 rpm, 56L tank capacity of the best air compressors are available.

 

What Is Efficient Direct Driven Air Compressor?

 

 

Direct drive air compressors do not have a belt or pulley system, as they are powered by a crankshaft connected directly to the motor. The crankshaft's direct connection to the compressor causes the pump to rotate at the same speed as the motor.

 

How Does A Efficient Direct Driven Air Compressor Work?

 

A direct driven air compressor works by using an electric motor to turn a crankshaft, which then rotates the compressor pump to compress air. The motor and compressor are directly coupled together, meaning that the motor shaft and the compressor pump shaft are connected with no intermediary transmission mechanism like belts or gears.
When the motor is turned on, it rotates the crankshaft, which in turn rotates the compressor pump. As the pump rotates, it draws in air from the atmosphere and compresses it into a smaller volume. The compressed air is then stored in a tank or released for immediate use.
Direct driven air compressors are typically used for smaller applications and are ideal for situations where portability is important. Because they have fewer moving parts than belt-driven compressors, they are generally more reliable and require less maintenance. However, they may also have lower efficiency and may produce more noise and vibration.

 

Advantages of Efficient Direct Driven Air Compressor
 

A direct-drive compressor is likely to have a longer service life and less downtime. Compared to a belt-driven compressor, a direct-drive compressor has fewer moving parts, which means less maintenance, less wear-and-tear, and greater reliability.

A direct-drive compressor is also more energy efficient; because there is no belt loss/belt slip, less power is lost between the motor and the air end. That means a direct-drive compressor will use less electricity than a belt-drive compressor with equivalent horsepower. Over time, that can add up to sizable energy savings.

The lack of belts also means these compressors are more reliable in harsh environments. If your compressor is exposed to extremely high or low temperatures, a direct drive compressor may be the best choice.

Fewer Parts to ReplaceDirect drive air compressors have fewer moving components than belt drive compressors, so they do not require as many part replacements due to wear and tear. Therefore, they can withstand constant use in an industrial setting.
Since there are no pulleys, direct drive compressors do not need regular lubrication other than periodic oil changes and weekly topping up. Oil changes should occur every 100 to 500 hours, depending on the type of oil.

Tolerance for Harsh Environment;If you work in harsh conditions or extreme temperatures, a direct drive model is the option for you. This type of compressor is designed to withstand temperatures below freezing and up to 40°C. Synthetic oil is recommended during summer and winter because it will not change characteristics at extreme temperatures.

 

Important Tips for Efficient Direct Driven Air Compressor Maintenance
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Read the owner's manual. Reading the owner's manual is step number one and the most important. Air compressors differ significantly from model to model, so checking the manual first will make sure you're maintaining it properly for that distinct model's specifications and factory maintenance intervals.

Daily Pre-Checks. Checking your equipment every day will help you avoid costly equipment failures or lost rentals. It's important to thoroughly check returned equipment for any damage that might have occurred, and you should always doublecheck the in/out process for equipment. When it comes to daily pre-checks, rental owners should do things like check hoses for kinks, inspect electrical wiring for cuts and fraying, examine tubing and piping for damage, and make sure connections are tight. Then, look over controls, gauges, accessories and instruments, making certain there are no loose mountings or damage.

Check Oil Levels. Like your car, many air compressor models feature oil and either a dipstick or an indicator (like a sight gauge) to monitor its levels.

Inspect Air Filter. The air we breathe contains millions of particles of dirt, dust, and other contaminants. These pollutants can become a problem for air compressors, causing valve malfunctions, obstruct lines, or inflict unnecessary wear and tear.

Drain Moisture from the Tank. Air compressors have a receiver tank, which is responsible for collecting the moisture from the air that accumulates while the compressor is in use. Most tanks have a valve or two for draining this moisture, and your maintenance program should include draining them every day.

 

Pre-Operation Checks of Efficient Direct Driven Air Compressor

 

Oil level: It's essential to check and see if the machine has an appropriate amount of oil. Using it without an adequate amount of oil can ruin it to the point of requiring costly repairs or replacement. If it needs more oil, add oil to the reservoir but be careful not to overfill it. Also, be sure to keep oil from spilling onto the exterior of the compressor.

Lubrication: Properly apply the recommended lubricants to every pneumatic tool to increase operational efficiency. Verify that lubricants are not flammable before using them.

Fuel level: Air compressors require sufficient fuel amounts to run efficiently. Operators should refuel before using the machine. Refilling in the middle of a job adds excess time to the project - you have to let the compressor cool off before refilling the tank. It can be dangerous to refuel air compressors when they're still hot. Instead, refuel only when the machine is cold.

Air filter: Whether you use a given compressor every day or only every once in a while, check the air filter before use. If it appears dirty or clogged, you should remove and wash it - if you have the right kind of screen - or replace it with a new filter.

Air connection: Before turning on your air compressor, make sure that it is securely connected to the air source. If the connection is weak or loose, the compressor may not perform as expected, and parts could disconnect, potentially leading to injury.

Outlets: Ensure your air compressor is only used with outlets that have the proper grounding. If you plug an air compressor into an incorrectly grounded outlet, it could damage the machine's electrical circuitry and even cause a fire.

Tools: Make sure that any tools you have hooked to the air compressors don't have pulled triggers before you power up the machine.

 

Key Features of Efficient Direct Driven Air Compressor
 

Compact Design
Due to the removal of a belt-driven system, direct drive compressors have a compact and maintenance friendly design. They are therefore simple to install at site – Plug & Play units.

 

High Efficiency
Direct drive compressors come with direct transmission which almost eliminates drive loses, increasing output efficiency. The direct drive mechanism maximizes efficiency and minimizes energy loss allowing direct drive air compressors to carry out heavy -duty continuous demand applications with ease.

 

Low Maintenance
Direct drive compressors require less maintenance since they have fewer moving components. The direct drive technology also does away with the necessity for expensive and time-consuming belt maintenance and tensioning.

 

Withstand Harsh Environments
Direct drive compressors are suitable to operate within extreme environments and tough conditions. They are frequently used by industries like cement and metal, where they may be exposed to dust, debris, and extreme temperatures.

 

 
Our Factory

 

Wenling Daxi Xinfeng Electric Appliance Factory founded in 1995, underwent three innovations including the establishment of Taizhou Meizhoubao Air Compressor Manufacturing Co., Ltd. in 2003, and its name change to Zhejiang Meizhoubao Industrial & Commercial Co., Ltd. in 2005. In October 2021, it took equity as the Link separated its subsidiaries from production and sales, and established Zhejiang Meizhoubao Holding Group, which opened a new course of development.

 

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FAQ

 

Q: Are direct drive air compressors any good?

A: Advantages of a Direct-Drive Air Compressor
Compared to a belt-driven compressor, a direct-drive compressor has fewer moving parts, which means less maintenance, less wear-and-tear, and greater reliability. With no belts to replace, you'll save time and money on maintenance over the life of the compressor.

Q: What is the most efficient air compressor?

A: A two-stage double-acting reciprocating compressor is the most energy-efficient air compressor. Typical specific power at 100 psig is approximately 15 kW/100 cfm to 16 kW/100 cfm.

Q: Which is better direct drive or belt driven compressor?

A: Belt-driven models, which are quieter, are generally better for environments in which noise emissions have to be kept low, e.g. in indoor environments or residential neighborhoods. Direct drive compressors are often the right choice for harsh environments because they are designed to withstand those conditions.

Q: Is direct drive more efficient?

A: Simplicity & efficiency
One of the main benefits of a direct drive motor is its simplicity. By directly driving the application and removing unnecessary components such as a gearbox or belt, the direct drive simplifies the process and results in a smoother and more efficient system.

Q: At what RPM does a direct drive compressor typically run at?

A: Direct drive compressor rotate at the same speed of motor. Its speed is ranges between 1750 rpm and 3450 rpm.

Q: Do direct drive compressors need oil?

A: Oil-free direct drive compressors operate without the use of oil. Here Teflon graphite special coatings are made on the screw elements to prevent leakages and resist high temperatures for 100% high quality Class 0 compressed air.

Q: How do direct drive air compressors work?

A: Direct drive air compressors do not have a belt or pulley system, as they are powered by a crankshaft connected directly to the motor. The crankshaft's direct connection to the compressor causes the pump to rotate at the same speed as the motor. The most significant benefit to this design is its lack of wear parts.

Q: Which is better direct drive or belt drive air compressor?

A: Belt-driven models, which are quieter, are generally better for environments in which noise emissions have to be kept low, e.g. in indoor environments or residential neighborhoods. Direct drive compressors are often the right choice for harsh environments because they are designed to withstand those conditions.

Q: Do direct drive compressors need oil?

A: Oil-free direct drive compressors operate without the use of oil. Here Teflon graphite special coatings are made on the screw elements to prevent leakages and resist high temperatures for 100% high quality Class 0 compressed air.

Q: At what RPM does a direct drive compressor typically run at?

A: Direct drive compressor rotate at the same speed of motor. Its speed is ranges between 1750 rpm and 3450 rpm.

Q: What are the advantages of a direct drive compressor?

A: Advantages of a Direct-Drive Air Compressor
Compared to a belt-driven compressor, a direct-drive compressor has fewer moving parts, which means less maintenance, less wear-and-tear, and greater reliability. With no belts to replace, you'll save time and money on maintenance over the life of the compressor.

Q: At what RPM does a direct drive compressor typically run at?

A: Direct drive compressor rotate at the same speed of motor. Its speed is ranges between 1750 rpm and 3450 rpm.

Q: What is the efficiency of a direct drive?

A: Energy Savings: Direct drive motors typically exhibit higher energy efficiency due to the elimination of intermediary components which can introduce energy losses. A direct connection between power source and application ensures minimal energy wastage.

Q: What is direct driven air compressor?

A: Direct drive air compressors do not have a belt or pulley system, as they are powered by a crankshaft connected directly to the motor. The crankshaft's direct connection to the compressor causes the pump to rotate at the same speed as the motor. The most significant benefit to this design is its lack of wear parts.

Q: What is the most efficient type of air compressor?

A: A two-stage double-acting reciprocating compressor is the most energy-efficient air compressor. Typical specific power at 100 psig is approximately 15 kW/100 cfm to 16 kW/100 cfm.

Q: What does a direct drive compressor typically run at?

A: Direct drive compressor rotate at the same speed of motor. Its speed is ranges between 1750 rpm and 3450 rpm.

Q: Is direct drive more efficient?

A: Simplicity & efficiency
One of the main benefits of a direct drive motor is its simplicity. By directly driving the application and removing unnecessary components such as a gearbox or belt, the direct drive simplifies the process and results in a smoother and more efficient system.

Q: How often should I oil my air compressor?

A: Every 3000 hours
The kind of compressor you have and how often you use it will affect how often you'll need to change your air compressor's oil. The machine's user manual will have specific information, but a general rule is to change the oil every 3000 hours or every few months.

Q: What is the most efficient air compressor?

A: A two-stage double-acting reciprocating compressor is the most energy-efficient air compressor. Typical specific power at 100 psig is approximately 15 kW/100 cfm to 16 kW/100 cfm.

Q: How can I improve the efficiency of my air compressor?

A: If several compressors are in use, splitting them into basic and peak load machines is a good solution.
Avoid leaks.
Be aware of network pressure.
Size downstream equipment correctly.
Eliminate off-load running.
Specify the correct receiver size.
Using the right technology.

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